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How to make the best and brightest in the luminous ink?

2024-05-14

Sunman has glow in the dark pigment that is specially designed for making luminous ink. Compared to the luminous pigment you may get from the market, our pigment has multiple colors, long afterglow time(>12 hours) and high luminosity. Luminous ink made with our pigment has many advantages including strong adhesion, high heat resistance and abrasive resistance. It is suitable for silk-screen printing, gravure printing and spray painting on different materials like paper, textile, wood, plastic, metal, pottery, etc.

 

We would like to tell you how to make luminous ink and how to use it to achieve the best and brightest result.

 

How To Make Luminous Ink

1. Please choose neutral transparent resin (transparent ink) as the medium.

2. Glow pigment with smaller particle size works better for making luminous ink, so we recommend out pigment with grain size C and D. For more details, please take a look at our Photoluminescent Pigment For Ink.

3. The amount of luminescent pigment should be adjusted according to your desired level of luminosity. When the content of the glow pigment in the glow ink is higher, the pattern printed with this ink also has higher luminosity and longer glow time. Generally speaking, the amount of glow in the dark pigment should be around 30-60% of the total amount.

4. When the glow ink is precipitated, a container with a glass or enamel lining can be used to disperse the photoluminescent pigment with high-speed stirring.

5. To reduce sedimentation, use high-viscosity resin or anti-settling agent, stir well before use.

6. Heavy metal compounds cannot be used as additives.

7. Choose different types of transparent ink according to different substrates. For example, if the substrate is made of metal, ink for metal should be selected. If the substrate is made of PVC, then PVC ink should be used.

How To Use Luminous Ink

1. The ink viscosity is recommended to be about 3000-5000 poise. When printing, adjust the ink viscosity with diluent according to the printing speed.

2. For silk-screen printing, in order to obtain a printing pattern with better luminous effect, screens with 200 mesh and below can be used. The ink layer printed by lower mesh screen is thicker, and therefore the pattern also has a higher luminosity. 80-120 mesh screen usually can help you to reach an optimal result.

3. To increase the glow intensity and glow time of the patterns, print a white layer under the photoluminescent layer or print directly on a white substrate.

4. In order to obtain a pattern with ideal brightness, the minimum film thickness of the sinosunman glow in the dark ink layer should not be less than 100um. Generally, when the thickness is around 150-200um, the highest and most cost-effective luminosity can be obtained.

5. More eye-catching patterns can be obtained by register color method.

 

Nanomaterials knowledge Home Nanomaterials knowledge Introduction to single crystal, polycrystalline, and amorphous nanomaterials

With the development of nanotechnology, single crystal, polycrystalline, and amorphous nanomaterials have become research hotspots. These nanomaterials have different structures and properties, and have a wide range of applications. Dongguan Saite New Materials focuses on the production and sales of powder materials such as nano metal powder, oxide powder, carbide powder, alloy powder, etc., and has become a leader in the nano material market.

1、 Single crystal nanomaterials
Single crystal refers to the arrangement of grains in a material in the same direction. Single crystal nanomaterials are essential materials for preparing high-performance electronic components, conductor materials, and optical materials due to their high purity and complete crystal structure. For example, single crystal nano gold powder has a wide range of applications and can be used in conductive slurries, solar cell electrodes, biosensors, and so on.

2、 Polycrystalline nanomaterials
Polycrystalline grains are arranged together in different directions, and polycrystalline nanomaterials have excellent properties in strength, toughness, corrosion resistance, and can be used in fields such as electronics and aerospace materials. Polycrystalline nano titanium oxide powder can be used as a catalyst, UV barrier, anti UV coating, and other applications, while polycrystalline nano silicon carbide powder can be widely used in abrasive, cutting, ceramics and other fields.

3、 Amorphous nanomaterials
Amorphous nanomaterials refer to crystalline forms in materials that are not clearly defined. Amorphous nanomaterials have shown broad application potential in potential fields, such as preparing efficient catalysts, biomedical imaging materials, etc. Because amorphous nanomaterials exist in practical materials such as glass and have advantages such as transparency, hardness, and smooth surface, they are used in the production of high-tech products such as mobile phone screens and solar cells.

In the field of materials science, single crystal and polycrystalline are two different types of crystal structures. There are significant differences in their crystal structure, physical properties, preparation methods, and application fields.
Amorphous nanomaterials
crystal structure

Single crystal refers to a crystal in which the lattice structure is complete, continuous, and orderly arranged, without grain boundaries or particle boundaries. This perfect crystalline structure enables single crystals to have higher crystallinity and crystal integrity. Polycrystalline materials are composed of many grains, which are connected to each other through grain boundaries. Grain boundaries are the interfaces between different grains within a crystal, where atoms or molecules are arranged relatively disorderly. Therefore, compared to single crystals, polycrystalline materials have a less perfect crystal structure, and the presence of grain boundaries also makes them heterogeneous and non-uniform.

physical property

Due to the highly ordered lattice structure of single crystals, their physical properties are usually more uniform and consistent than those of polycrystals. Single crystals exhibit good properties in electrical, optical, thermal, and mechanical fields, and possess isotropy (having the same properties in any direction). For example, monocrystalline silicon is widely used in semiconductor manufacturing for the production of integrated circuit chips due to its high conductivity, low conductor resistivity, and low leakage current. However, due to the presence of grain boundaries, polycrystalline silicon can lead to heterogeneity and non-uniformity in physical properties. For example, the resistivity and leakage current of polycrystalline silicon are usually higher than those of monocrystalline silicon.

Preparation method

The preparation process of single crystals usually requires precise control conditions and technical means, such as suspension method, vapor deposition method, floating zone method, etc. These methods can maintain a highly ordered lattice structure during the growth process of single crystals. The preparation of polycrystalline materials is relatively simple, often using methods such as melting and solidification. These methods can change the grain size and distribution by adjusting the preparation conditions, but the crystal structure of polycrystalline materials is often complex and difficult to control its lattice structure and growth direction.

application area

Due to its better physical properties and crystallinity, as well as the advantage of no grain boundaries, single crystals have a wide range of applications in certain specific fields. For example, in the field of optics, single crystal materials are used to produce high-precision optical lenses and laser devices. In addition, single crystal alloys are widely used in the aerospace industry to manufacture high-temperature structural components due to their high thermal stability and oxidation resistance. Polycrystalline materials, due to their simple preparation methods and low cost, are widely used in some basic material fields, such as steel manufacturing, ceramic manufacturing, etc.

In summary, there is a clear difference between single crystal and polycrystalline materials. Single crystals have a more perfect crystal structure and better physical properties, but their preparation is difficult and costly; The preparation of polycrystalline materials is relatively simple, but the crystal structure and physical properties are relatively complex and uneven. In terms of application fields, single crystals are widely used in some high-precision fields, while polycrystals have a wide range of applications in some basic materials fields.

Nanomaterials application Home Nanomaterials application What nanomaterials are used as dielectric materials

Dielectric materials are electrical insulation materials that can store charges. The dielectric constant is an important performance indicator of dielectric materials, used to measure the response of materials to charge storage capacity in an electric field. The dielectric constant is divided into two types: relative dielectric constant and absolute dielectric constant, among which the relative dielectric constant is commonly used in the study of dielectric materials. There are many commonly used dielectric materials, including:
1. Oxides: nano barium titanate (BaTiO3), nano titanium dioxide (TiO2), alumina (Al2O3), etc;
Example: Barium Titanate (BaTiO3): Barium Titanate is a high-performance and widely used ferroelectric ceramic
Ceramic materials can be used for polymer modification to improve the dielectric constant of materials. It is also widely used in the fields of capacitors, ceramic piezoelectric materials, sensors, etc.
The dielectric constant of epoxy resin is relatively low (about 3-4), and filling epoxy resin with nano BaTiO3 can significantly improve its dielectric constant.
Adding BaTiO3 to epoxy resin resulted in a composite material with a dielectric constant of around 50. The size of filler particles, type and dosage of coupling agent have a significant impact on the dielectric properties.

Example: Titanium Dioxide (TiO2): TiO2 is a widely used material with excellent photocatalytic, optoelectronic, and charge transfer properties. Its high dielectric constant (about 200) makes it widely used in electronic devices, solar cells, and optoelectronic devices.

BaTiO3

2. Polymers: polytetrafluoroethylene (PTFE), polypropylene (PP), polyethylene (PE), etc;

 

3. Ceramics: iron oxide (Fe2O3), strontium silicate (SrTiO3), zirconia (ZrO2), etc. In dielectric materials, the addition of nanoparticles can significantly increase the dielectric constant of the material. Dongguan SAT NANO New Materials Company provides high-quality products such as nano metal powder, oxide powder, carbide powder, alloy powder, etc. The addition of these nano materials can effectively improve the performance of dielectric materials. For example, adding nano barium titanate to epoxy resin can yield a dielectric constant of around 50.

The influence of composite materials, filler particle size, coupling agent type and dosage on dielectric properties is significant. In addition, nano titanium dioxide is also a material with excellent dielectric properties and wide applications, which can be used to prepare high-performance capacitors, sensors and other equipment.

iron oxide powder

In short, there are various types of dielectric materials, and different materials have different dielectric constants and performance characteristics. In practical applications, selection and processing need to be based on specific requirements. And the high-quality nanomaterials provided by Dongguan SAT NANO New Materials Company can provide various
The application of dielectric materials in the industry provides support, providing an effective way to achieve high-performance and low-cost goals.

Why Two-Component Marking Paints Are More Suitable for Heavy Traffic Sections?

2024-05-09

Why Two-Component Marking Paints Are More Suitable for Heavy Traffic Sections?

 


 

There are roughly three types of road marking paint on the market, namely: waterborne marking paint, hot melt marking paint, and two-component marking paint. So, what are the differences between these types of markings, and which type is more suitable for heavy traffic sections?

 

1.      The waterborne marking paint has poor wear resistance and can only be used for about three months to half a year. Moreover, because the paint itself does not adhere firmly to the glass beads, the marking does not have reflective performance; despite the construction and maintenance efficiency of the marking project higher, but it’s not that appreciate to be used in heavy traffic sections. Usually,waterborne markings are more suitable for first- and second-level highways in cities and sections with less traffic.

 

2.      The wear resistance of hot melt marking paint is better than the waterborne markings. It can be used for more than one year in heavy traffic areas. Usually,hot melt paints are mixed with drop-on glass beads to make road markings reflect light. However, since the main raw material of hot-melt marking paint is C5 petroleum resin, which is greatly affected by temperature changes, markings will become sticky under high temperatures in summer and easily adhere to dirt, especially in cities with serious environmental pollution, the markings will not be stain resistant.

 

3.      The two-component marking paint has the strongest wear resistance among the three and can be used for more than 2 years even on roads with heavy traffic. The main raw material of the two-component marking paint is methyl methacrylate, which prevents the two-component marking from being affected by temperature changes and wear-resistant and crack-resistant fibers after the marking is damaged. It also has a good effect on glass beads. The excellent adhesiveness prevents the glass beads on the marking surface from falling off easily. When carrying out marking maintenance, there is no need to remove the old markings. You only need to polish the surface of the old markings and then spray paint a layer of two-component high-brightness markings, thus further improving the efficiency of marking maintenance.

 

It's important to note that different manufacturers may have proprietary formulations or variations in resin types for road marking paints. Additionally, regional regulations and standards may influence the choice of resin for road marking applications.

 

The ultimate purpose of installing and maintaining road markings is to improve road safety; for this, high-quality raw traffic safety materials are essential.

 

As a leading manufacturer of traffic safety materials with more than 30 years’ experience, Tory is committed to ongoing product development and excellent customer services that makes us the perfect partner for your road marking paint supply needs. We can provide you with raw materials (such as reflective glass beads, MMA resin, AW element etc.) with very competitive prices which can be customized to meet the specific requirements of customers and projects. For more information, or to get started on your traffic safety solution: https://www.cntory.com/

 

Feel free to contact us:

Email: Echo@cntory.com

WhatsAPP: +8617355287086

LinkedIn:https://www.linkedin.com/company/anhui-tory-material-technology-inc/

 

 

How to Solve Bubbles in Road Markings?

2024-05-09

How to Solve Bubbles in Road Markings

 


 

 

All roads should be clean and dry during the marking construction. Moisture is the most harmful factor in the adhesion of paint and pavement. The amount of moisture in the ground is enough to affect proper coating adhesion. Early morning dew and fog usually result in wet roads. If there is too much moisture on the road surface, it usually leads to blistering of the hot melt markings. Blisters will form as surface bubbles and may not burst. If this happens, the marking construction should be stopped until the road surface is dry. The only way to determine the presence of moisture is to perform a test. There are many ways to test for moisture:

1. Place a 30cm square thin plexiglass plate (aluminum foil, etc.) on the road with tape, and seal the surrounding edges with tape. After 15 minutes, check the bottom of the board and the road surface. If the moisture is too much, do not hot melt marking construction.

2. Place a 45cm square tar paper on the road surface and coat it with hot melt paint heated to 215 degrees Celsius. Wait two minutes and pick up the tar paper. Check the underside. If there is moisture, do not hot melt construction.

The ultimate purpose of installing and maintaining road markings is to improve road safety; for this, high-quality raw traffic safety materials are essential.

As a leading manufacturer of traffic safety materials with more than 30 years’ experience, Tory is committed to ongoing product development and excellent customer services that makes us the perfect partner for your road marking paint supply needs. We can provide you with raw materials (such as reflective glass beads, MMA resin, AW element etc.) with very competitive prices which can be customized to meet the specific requirements of customers and projects. For more information, or to get started on your traffic safety solution: https://www.cntory.com/

Feel free to contact us:

Email: Echo@cntory.com

WhatsAPP: +8617355287086



 

Detailed Process of Hot Melt Marking Construction

2024-05-09

Detailed Process of Hot Melt Marking Construction

 

 

 

1.    Road Cleaning

Before construction, the nearby area must be cleaned to ensure that there are no impurities such as oil, water, fallen leaves, weeds, etc., so as not to affect the adhesion, smoothness, and reflective effect of the markings.

 

2.    Full Scale Plotting

During the setting out process, calculations and measurements must be made strictly in accordance with the construction drawings. Measure the number of lanes that need to be marked on the road, fix the points, and then mark them with a slate pen. Use titanium dioxide or double flying powder to stick a hemp rope to stretch the line. After the rope is removed, make corrections and improve it to ensure that the line shape is clear and accurate.

 

3. Lower Coating Agent Application

The primer is a common adhesive used in hot-melt marking construction. Applying it on the highway pavement can make the hot-melt paint better adhere to the road surface.

 

4. Hot melt coating application construction

Before construction, first check the relevant coating equipment.

As the trolley moves forward, the paint will form a film on the road surface, and a layer of glass beads will be spread on the film during the coating process. When the trolley moves forward, use the reference waterline as the ruler to control the thickness and width of the markings to ensure the coordination, clarity, and smoothness of the markings at the connection between straight lines and curves.

Note: During the coating process, in order to avoid settling and separation of the paint, the paint needs to be stirred frequently.

 

5. Line modification and opening to traffic

After the paint application is completed, check and correct the marked line shape, check the spread of glass beads, etc. After confirmation, clean up the construction site.

After the markings are dry and hardened, the relevant construction equipment can be moved, safety facilities removed, and traffic opened.

 

The ultimate purpose of installing and maintaining road markings is to improve road safety; for this, high-quality raw traffic safety materials are essential.

 

As a leading manufacturer of traffic safety materials with more than 30 years’ experience, Tory is committed to ongoing product development and excellent customer services that makes us the perfect partner for your road marking paint supply needs. We can provide you with raw materials (such as reflective glass beads, MMA resin, AW element etc.) with very competitive prices which can be customized to meet the specific requirements of customers and projects. For more information, or to get started on your traffic safety solution: https://www.cntory.com/

 

Feel free to contact us:

Email: Echo@cntory.com

WhatsAPP: +8617355287086

LinkedIn:https://www.linkedin.com/company/anhui-tory-material-technology-inc/

 

 

Operation and maintenance of Teflon lined centrifugal pump

2024-04-26

Operation and maintenance of Teflon lined centrifugal pump:


-Teflon lined centrifugal pump operation:
(1) when shutting down, the valve at the outlet should be closed first, and then the power supply should be cut off.
(2) before starting the Teflon lined centrifugal pump, the pump should be filled with enough liquid to prohibit starting without liquid.
(3) the outlet valve is closed, the steering of the centrifugal pump can be checked immediately after being connected to the power supply, and the steering should be consistent with the arrow, and reverse operation is prohibited.
(4) after the start-up of the Teflon lined centrifugal pump, after reaching the normal speed, the outlet valve is gradually opened and adjusted to the required operating conditions for operation.

-Maintenance of Teflon lined centrifugal pump:
The main results are as follows:

(1) within one month of working in the Teflon lined centrifugal pump, the lubricating oil is changed after 100 hours, and the oil is changed every 500 hours thereafter.
(2) check whether the motor steering is correct. After the normal operation of the lining centrifugal pump, open the outlet pressure gauge and the imported vacuum pump to show the appropriate pressure, gradually open the gate valve and check the load of the motor at the same time.
(3) if the downtime is too long, the corrosive liquid in the pump should be discharged clean, the dirt of each part and the flow channel of the pump should be cleaned, and the power supply should be cut off in time.

Common Problems when Using Textile Defoamer

2024-04-15

When using textile defoamers, many manufacturers will encounter problems such as poor defoamer performance, incorrect usage methods, and incorrect dosage. We have compiled some common problems to share with you.

Problem 1: The antifoamchemical textile defoamer is turbid. First of all, we need to know that when using defoamer, it does not exist in a dissolved state in the system but is usually suspended in the system. Therefore, the selected hydrophobic particles, silicone oil, and hydrophobic particles are The dosage and color are crucial, but as long as the defoaming effect is good and the foam suppression time is long, there is no big problem if the corresponding system is suitable.

 

Problem 2: Foam suppression time of textile defoamer. If the textile defoamer used is of the silicone type, then its silicone oil properties determine its foam suppression time, and the content of silicone oil determines the use of the defoamer in the system. The length of time. In addition, the particle size of the textile defoamer also determines the filtration resistance of the defoamer. If the particle size is too large or the defoamer is not stirred sufficiently, it may cause the defoamer to be filtered out, which will affect the performance of the defoamer. Defoaming and anti-foaming properties are affected.

 

Problem 3: The textile defoaming agent fails. High temperatures, strong alkalis, etc. often occur in the textile environment. Therefore, if the high temperature resistance, acid resistance, and alkali resistance of the defoaming agent are not high, it will cause the defoaming agent to fail; if some chemicals in the system cause the defoaming agent to dissolve in it, it will not have a defoaming effect.

 

Problem 4: Selection of types of textile defoaming agents. Foam is mostly generated by the action of external forces. The surface-active substances contained in the solution form bubbles and float at the interface between the solution and the air. The function of the defoaming agent is to reduce surface tension and eliminate foaming substances during processing.



 

Can You Use Copper Peptides with Retinol?

2024-04-12

Skincare enthusiasts are constantly exploring new combinations of ingredients to enhance their skincare routines. Two popular ingredients that have gained significant attention in recent years are copper peptides and retinol. Copper peptides are known for their skin rejuvenating properties, while retinol is hailed as a powerful anti-aging ingredient. In this blog, we will delve into the topic and explore whether or not it is safe and effective to use copper peptides with retinol.

 

 

Copper peptides are naturally occurring compounds that consist of copper ions bonded with small protein fragments called peptides. They are valued for their ability to stimulate collagen production, promote wound healing, and increase skin elasticity. Copper peptides work by penetrating the skin and activating various cellular processes that contribute to skin rejuvenation.

 

Retinol, on the other hand, is a derivative of vitamin A and a well-known ingredient in the realm of skincare. It boasts multiple benefits, including stimulating collagen production, reducing the appearance of wrinkles and fine lines, improving skin texture, and promoting cellular turnover. Retinol works by increasing the rate at which skin cells turnover, revealing newer and healthier skin cells.

 

The decision to use copper peptides with retinol ultimately depends on your skin's individual tolerance and needs. While some individuals may find success in incorporating these ingredients into their skincare routines, others may experience adverse reactions. It is essential to listen to your skin and make adjustments accordingly.

 

 

For related products, please visit our website:https://www.reachever.com/

 

 

 

 

 

 

 

 

 

 

Analyze the relationship between the water resistance and the structure of waterborne polyurethane resin

2024-04-12

On the impact that water has on waterborne polyurethane, we can delve into it from two perspectives. Firstly, water can penetrate between the molecules of waterborne polyurethane, resin and this effect is similar to that of a plasticizer. In this process, water undergoes hydrogen bonding interactions with the polar carbamate groups in the polyurethane molecules, resulting in a significant reduction in the hydrogen bonding effects between the main chains of the original polymer, thereby causing a notable decline in the physical properties of the waterborne polyurethane resin. However, this phenomenon of water absorption is reversible, that is, it belongs to the category of physical changes. When we treat the waterborne polyurethane resin through drying and dehydration, its properties can be effectively restored.

 

 

On the other hand, there is also a chemical change between water and waterborne polyurethane, which is irreversible. In the various types of hydrolysis processes of waterborne polyurethane, the hydrolysis phenomenon of polyester polyurethane is particularly evident. Specifically, when the ester groups in the main chain of the polyester polyurethane undergo hydrolysis, two shorter chains are generated, one of which has a hydroxyl end, while the other has a carboxyl end. It is worth noting that this carboxyl has an acidic property, which can further promote the hydrolysis of other ester chain links, forming a self-catalytic chain reaction. In addition, some alkaline substances, such as urea and ammonia types, as well as catalysts used in the preparation of waterborne polyurethane, such as dibutyl tin dilaurate and stannous octanoate, if they remain in the polyurethane system, can also serve as catalysts for hydrolysis.

 

Water based polyurethane resin manufacturer

The hydrolysis process of waterborne polyurethane resin also varies depending on the type. Since the ester groups in polyester polyurethane are prone to hydrolysis, the hydrolysis effect mainly manifests as the breakage of the main chain, resulting in a significant reduction in the molecular weight, a sharp decline in tensile strength, and elongation. However, for polyether polyurethane, due to the good hydrolysis resistance of the ether groups and the carbamate groups, its hydrolysis effect is manifested as the gradual breakdown of the crosslinking, with the molecular weight gradually decreasing, and the tensile strength decreasing relatively slowly, while the elongation initially increases and then decreases.

 

In terms of anti-hydrolysis ability, there are obvious differences between the groups of waterborne polyurethane. Generally speaking, the anti-hydrolysis ability of the ether group is stronger, followed by the carbamate group, then the ureas and bis-ureas, while the anti-hydrolysis ability of the ester group is relatively weak. It is worth mentioning that the hydrolysis stability of polyether polyurethane is usually about 5 to 10 times that of polyester type. In order to improve the hydrolysis stability of polyester polyurethane, researchers typically adopt methods such as reducing the acid value of the polyester, adding anti-hydrolysis aids, or changing the structure of the polyurethane soft block chain link. The search for test data shows that when preparing polyester polyurethane, if the number of methylene groups in the used diol is larger, the resulting polyurethane's hydrolysis stability will also be correspondingly increased.

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